VF-Engineering and GIAC are proud to introduce the RSS-20 and RSR-20 Big Turbo Upgrades for the VAG 2.0T FSI engine. These complete bolt-on products are fully engineered systems tuned to deliver true performance and reliability for the VAG enthusiast.
To compliment our power upgrades we also offer premium accessories that we have tested and used on our in house demo vehicles. These include: GIAC software upgrades, air intake systems, intercooler upgrades, clutch/flywheel packages, short throw shifters and engine mounts.
VW GTI, Jetta & Eos 2.0T
PSI
HP
Torque
Price
Stock
Performance
13
200
207
VF/GIAC RSS-20 Big Turbo kit for stock engine. VF cast exhaust manifold with Garrett GT2871 Ball bearing turbo. ECU recalibration flash with GIAC 91/93 octane software.
includes high pressure pump upgrade, OEM high flow injectors and VF Short Ram Intake with K&N filter. Power figures measured on 93 octane with turbo back exhaust and VF front mounted intercooler.
20
385
350
$5500
Discount - If you have the Autotech high pressure pump
Race gas options to be listed separately.
-$300
VF Intercooler Front mount intercooler option complete with all pipework (4pcs), couplers and clamps. Buy together with the RSS-20 kit and receive a 25% discount off (MSRP $925)
$695
RSS-20 kit includes:
- GT2871 Garrett Turbo Compatible with 6spd/DSG
- VF cast split cavity exhaust manifold
- Gaskets and high tensile studs and hardware
- Goodrich proprietary oil / water lines with heat shielding
- VF custom exhaust adapter plate with gaskets and studs
- VF short ram CAI with filter and MAF heat shield
- VF stainless support bracket with lateral support
- VF billet race bypass valve
- Autotech highflow fuel pump
- Hitachi highflow fuel injectors (6ms@11:1 afr)
- GIAC recalibrated ECU for pump/race/valet/kill modes
- GIAC Flashloader handheld option for switching software modes
- GIAC speed limiter removed and raised 7300 rpm limiter (6spd)
- GIAC recalibrated MFA MPG counter
With more than 12 years experience in the forced induction industry, it was only natural that VF would branch out into turbo kits. VAG's new 2.0T with FSI management is a prime candidate for upgrades, and VF's relationship with GIAC USA, along with its use of stereo lithography apparatus (SLA), coordinate measuring machine (CMM) and Superflow air flow bench testing technologies means that it is one of the first to market a big-turbo kit for this already ubiquitous engine.
Through exhaustive testing, VF found that the combination of the OE KK3 turbo, injectors and fuel pump means there's not much room to make big horsepower gains through chip tuning alone. By combining Garrett's latest GT28RS/71 series "Disco Potato" turbo with VF-Engineering hardware and GIAC software, VF now has two unique and properly-engineered Big Turbo Kits to offer VW and Audi 2.0T owners.
The RS/S kit is built around the Garrett GT28RS/71 turbo and GIAC software. The VF RS/S kit combines the GT28RS/71, VF's own cast manifold, uprated fuel pump, larger FSI injectors and GIAC software to provide an affordable and streetable upgrade for 2.0T owners. The more aggressive RS/R kit uses the same components as the RS/S kit, but adds stronger forged internals to take power levels well beyond anything currently available.
Garrett's GT28RS turbo is ideally suited to the 2.0 engine and features improved aerodynamics and a water-cooled ball bearing cartridge. This combination provides a dramatic reduction in turbo lag and a corresponding increase in operating efficiency. The 2.0T's FSI technology permits a relatively high compression ratio that contributes to almost instant throttle response, even when off boost. The GT28RS/71's ball bearing cartridge and aerodynamic profile combine with FSI technology to provide virtually lag-free response. When it comes to modern turbocharger technology, the Garrett GT-series cannot be beaten. In short, there is no better-matched turbo for the 2.0T than Garrett's GT28RS/71 and this is why VF-Engineering has chosen it as the basis for its new RS/S and RS/R 2.0T "Big Turbo" kits.
As is typical for a VF-Engineering kit, fit and finish are OE-quality and the same can be said for drivability. In simple terms, the VF-Engineering 2.0T GT28RS Turbo System is fully complete and comes with everything needed for a factory-style installation. VF provides a cast alloy manifold that fits like stock and seamlessly mates the GT28RS with OEM studs and copper lock nuts to the 2.0T cylinder head. The turbocharger unit is plumbed with oil and water feed and return lines manufactured by VF-Engineering to suit OEM fitment specifications. All new gaskets, crush washers and single use parts are provided. A VF-custom CNC-machined 304 stainless steel flange is used to connect the factory downpipe flange to the turbo using new hardware (provided). An OEM solution for fuel supply was chosen. This entailed working with the OEM manufacturer and VF's subsequent design and testing of a higher capacity direct replacement fuel pump and higher-flowing fuel injectors.
Every aspect of this kit has
been fully engineered for high quality fitment and highly demanding
performance and expectation. VF's in-house horizontal, turning
and milling CNC's and plastic molding plant, GIAC's industry
reputation and track record, and Garrett's reliability have
been fully exploited to create a product with internationally
un-rivaled material technology, quality, and performance.
VW GTI, Jetta & Eos 2.0T
PSI
HP
Torque
Price
add-on kit to RSS-20
VF/GIAC RSR-20 Big Turbo kit upgrade package for RSS (requires upgraded engine and 8.8 compression). Garrett Turbos upgraded exhaust housing, GIAC ECU recalibration flash for RSR.
RSR OEM high flow injectors. Power figures measured on 93 octane with turbo back exhaust. FMIC required.
tba
tba
tba
$tba
Forged Pistons (set of 4) Low compression (8.8) forged aluminum FSI-dish pistons
with 20mm wrist pins and machined oilers. Total Seal ring kit and moly coated skirts.
$975
Forged Rods (set of 4) H-beam high strength E4340 Chrome-moly connecting rods with high tensile hardware.
The RS/R kit is built around the existing Garrett GT28 series turbo, injectors, fuel pump and hardware from the RS/S kit combined with new GIAC software. The RS/R kit takes the 2.0T motor to power levels beyond the expectation of most enthusiasts by doubling horsepower. Compared to a stock 2.0T, the VF-E RS/R kit adds 201-hp and 145 lb-ft of torque!
Analysis of stock engine internal components has revealed that high strength pistons and rods are required for power levels of this proportion. The RS/R kit contains all the components required to rebuild your engine: gaskets, glues, bearings, stretch bolts etc.
As with any massive power increase, the clutch and transmission need attention. In association with a leading high performance clutch manufacturer, VF offers a series of clutch upgrades as fitted to the VF demo car and other accessories.
Performance, reliability, and an OE feel are major factors in the extensive R&D carried out by VF-Engineering. The custom and proprietary GIAC software supplied with this kit safely realigns all fueling and engine management parameters. Unlike other forced induction solutions, VF-Engineering's kit is designed to work safely within VAG's OEM parameters, thus minimizing the likelihood of spurious diagnostic trouble codes (DTC's) or check engine lights (CEL's). GIAC software is installed quickly and easily via their new CAN-compatible flashing tool.
"CAN Switching" is the latest technology released from the GIAC labs, giving the user an ability to safely switch between ECU program modes. "Race" mode enables the user to take advantage of more aggressive programming afforded by higher-octane fuels, "Kill" mode immobilizes the vehicle for anti-theft purposes, and "Valet" mode softens throttle response for those times when the user would rather not fully enable his or her vehicle's available performance.
Product Features
Development Partners
GIAC www.giacusa.com
GIAC is a software engineering company with more than 15 years experience tuning cars. They are known for creating "factory smooth" performance software with exceptional power and reliability.
Available Options:
· GIAC Flashloader
· Race Gas (100+ Octane)
· Pump Gas
· Kill
· Valet
Garrett Turbochargers www.turbobygarrett.com
Garrett Turbos are widely known as an industry standard and OEM suppliers to a variety of car and aeromotive brands. VF-Engineering has an official Engineering House status with Garrett Turbos which gives VF inside access to their engineering departments.
2.0T Accessories
GIAC SOFTWARE
ECU Software for Stock Turbo
Sportchip / X / X-PLus
ABD uses VF powerplant.
For their "Industrial GTI" ABD chose VF's Big Turbo kit. Their demo car was featured in the Speedvision TV series Nov '06 and won the "Street Tuner Challenge". Also featured in numerous magazines, it dynoed amongst the highest powered GTIs for the official VW sanctioned shoot out at Streets of Willow in Oct'06. ABD Images courtesy of Eurotuner.
FAQs
(Coming Soon) Common
Frequently Asked Questions
Troubleshooting
(Coming Soon) Tips
and tricks to optimize your VF supercharger.
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