Page updated 5-Sep-2006
No special tools or modifications required.
8-10 Hours fitting time, fully reversible.
VF-Engineering chose to supercharge the BMW 3-series
to improve throttle response and mid-to-top end power with the centrifugal
Vortech supercharger. Maintaining the the original BMW
quality, smoothness and reliability were the key factors in the VF
design. This is where the GIAC software comes into full play.
VF have harnessed reliability of Vortech superchargers and quality
of GIAC custom software with their 10 years of supercharging experience
and worldwide OEM supply contacts to create the ultimate supercharger
system for the ultimate driver's car.
All key components are 100% made in California.
This system has been fully road tested and dyno tuned on both the
GIAC Mustang MD500AWD and in-house Dynojet 224XLC dynamometers
with and without engine load. All stage 1 kits are setup at 6 psi
and create as much, if not more power than similar products running greater
levels of boost.
VF engineers spent over 12 months software testing
the BMW Bosch and Siemens ECUs and resolved stalling and MAF
issues faced by other supercharger systems. Software flash
technology and latest BMW file versions have all been employed to
provide the cleanest and the most reliable method of software
installation. GIAC engineers extensively re-wrote the ECU software
using their own binary, assembly and disassembly algorithms written
from scratch. Testing the software included extensive road and dyno
test cycles, with acceleration and deceleration tests for driveability
smoothness and ECU fuel management. All test cars were put through
long term full throttle testing in conditions varying from wet cold
climates to hot dry Arizona desert temperature for safe-optimal air
fuel ratios and knock activity monitoring. Competently-written
ECU software has allowed VF to fully explore the potential of the
BMW engine, making over 40% more power in most applications.
VF chose to mount the Vortech supercharger with
an in-house CNC machined aluminum bracket system. The unit is
positioned in line with the original serpentine belt which is replaced
with a longer OEM belt. The key to this design is that the OEM active-spring
belt tensioner remains fully functional and eliminates belt slip
or the need to manually tension the belt. The supercharger air ducts
are custom molded in-house from plastic to give an OEM
appearance, quality and fit. The incorporated Bosch boost
overrun system is designed for smooth off-throttle cruising
and deceleration with clean emissions. The crankcase ventilation system
is designed to cope with positive pressure and high flow OEM
injectors are supplied to fit as direct replacements without modification
to the injector rail. A removable plastic air box
is provided with the K&N induction filter for those who use their
vehicles in persistently wet climates. The VF supercharger system
remains fully OBD2 compliant and is supported by a 3 year unlimited
mileage warranty on the product only. Installation can be performed
in approximately 8 hours and is non-intrusive, allowing it to be fully
reversible.
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Above left: BMW 3 series kit shown without intake duct. Precision
machined CNC bracket with chrome-moly support brace. All held in
place with metric high tensile hardware. Bracket is mounted in-line
with accessories and uses OEM belt tensioner for optimal efficiency.
Above right: (a) Superior design belt drive with almost 80% belt
wrap of supercharger pulley. (b) Custom plastic molded ducting
is used on all VF kits for ultimate quality and fitment. (c) One
piece discharge duct includes idle stabilizer and bypass spouts.
(d) CNC machined billet aluminum for superior strength and
optical effect. (e) Front mounted high quality water radiator for
stage2 aftercooler kit. (f) Simple by design, the VF kit fits neatly
under your hood.
Every aspect of this kit has been
fully engineered for high quality fitment and highly demanding
performance and expectation. VF's in-house horizontal, turning and milling CNC's and plastic molding plant, GIAC's industry reputation and track record, and Vortech's reliability have
been fully exploited to create a product with internationally
un-rivaled material technology, quality, and performance.